Real projects from real floors: what the operation needed, what we engineered, and how it ran.
FeaturedGreenfield / F&B / AMRAt a new 1 million sq ft coffee processing plant, we designed and implemented the world's largest autonomous vehicle fleet in manufacturing: 42 AGVs and 85 AMRs moving unit loads across a fully automated production line. We led the project from feasibility and design through procurement, installation, and startup, and the facility was designed to run with 40% fewer people than originally planned.
A leading food manufacturer needed to modernize a congested plant without stopping production. We integrated AMRs and automated forklifts across more than 30 packaging lines, improving material handling and packaging efficiency while operations kept running.
In a multi-level facility in a dense urban market, we designed and executed filling, packaging, and process engineering, including overhead truck loading. Production grew from 5 SKUs to 32, with lower transportation costs and room to keep growing.
We developed the concept design for a facility capable of producing 60 million pounds of paper tableware a year, with automated material handling and packaging engineered around energy efficiency and zero waste-to-landfill goals.
We led a Factory of the Future initiative integrating IT/OT strategy, facility design, and automation, optimizing end-of-line operations for injection molding and thermoforming and deploying AMRs across the operation.
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